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Bioleaching, also known as biomining, is a biotechnological process that uses microorganisms (primarily bacteria or archaea) to dissolve and extract valuable metals from their ores or from solid metallic waste.
A more eco-friendly and often cost-effective alternative to traditional extraction techniques, such as smelting, particularly for low-grade ores where conventional methods aren't economically viable, utilizes natural materials like water, air, and microorganisms (primarily bacteria or archaea) to extract metals from sulfide ores. Specific bacteria and archaea catalyze the oxidation of these minerals. Commercially, bioleaching is used to extract key metals, including copper, nickel, cobalt, zinc, and uranium. A related process, bio-oxidation, is used in gold processing and coal desulfurization. Bio-oxidation facilitates the exposure of gold within refractory ores, enabling efficient cyanide leaching, and helps remove sulfur impurities from coal by oxidizing pyrite.
Micro-Oxymax Testing: Quantifies the metabolic activity of the microorganisms essential to the bioleaching process by providing precise, real-time data on the gases consumed and produced by the microbes in a controlled environment by:
- Measuring Oxygen (O ) Consumption: Bioleaching is primarily an aerobic process where specialized bacteria (like Acidithiobacillus ferrooxidans) use oxygen as an electron acceptor to oxidize sulfur and iron in the ore. The rate of oxygen uptake measured by the Micro-Oxymax directly correlates with the microbial activity and thus the overall rate of mineral oxidation and metal release.
- Measuring Carbon Dioxide (CO2) Production/Consumption: The metal-oxidizing bacteria used in bioleaching are autotrophs, which utilize CO2 as their primary carbon source to synthesize cell mass. The Micro-Oxymax measures CO2 consumption to track microbial growth and confirm that the microorganisms have the necessary nutrients to thrive.
- Monitoring Other Gases: The Micro-Oxymax’s sensors monitor other gases relevant to bioleaching chemistry, such as H2S (hydrogen sulfide) or H2 (hydrogen), which may be generated or consumed under specific conditions.
- Controlling Conditions: Conduct experiments in sealed test flasks with precise control over key environmental parameters, such as temperature and agitation/aeration, which are critical factors affecting the speed and efficiency of microbial reactions.
By analyzing the real-time gas exchange data, determine the optimal conditions (e.g., pH, temperature, nutrient levels) for a specific microbial community to extract the maximum amount of metal from an ore sample.
Biomethane Potential (BMP) is the measure of the maximum amount of biomethane produced from the anaerobic digestion of organic materials under ideal conditions.
Relating to the volume of methane produced per unit mass of organic material (e.g., liters per kilogram of volatile solids), this metric is crucial for evaluating the feasibility and efficiency of biogas plants and determining the amount of energy a given amount of biomass can generate. The methane generated can be used for electricity and heat production, enhancing farm sustainability and reducing environmental impacts. Standard laboratory test that determines the ultimate energy value and biodegradability of organic waste, biomass, or energy crops.
Micro-Oxymax Testing: Measures Biomethane Potential (BMP) using a highly sensitive, automated closed-loop system that monitors explicitly the production of methane (CH4) gas in the headspace of a sealed anaerobic digestion flask by directly and continuously quantifying the gas changes in each test flask.
Key Principles:
1. The Closed-Loop Measurement System
The Micro-Oxymax is a multichannel respirometer that connects to multiple sealed sample flasks containing the substrate and inoculum.
- Gas Circulation: The system periodically and sequentially circulates the gas from the headspace of each flask through a sensor unit and then returns it to the flask. This closed loop enables extremely sensitive and accurate measurement of gas concentration changes.
- Volumetric Accuracy: The system uses a pressure sensor and principles derived from Boyle's Law to accurately measure the volume of the headspace in each unique flask, compensating for variations in container size, temperature, and barometric pressure.
2. Direct CH4 and CO2 Detection
During anaerobic digestion, the microorganisms produce biogas, primarily composed of methane (CH4) and carbon dioxide (CO2).
- Methane Measurement: The Micro-Oxymax is equipped with a dedicated infrared CH4 sensor that directly measures the concentration of methane in the circulating gas sample. This provides a real-time, cumulative record of CH4 production.
- Carbon Dioxide Measurement (Optional/Integrated): Although CO2 is a component of biogas, many BMP tests utilize an integrated feature that automatically removes CO2 from the gas stream before returning it to the flask headspace. Ensuring that any pressure change or volume increase measured is almost entirely due to the production of the target gas, CH4.
3. Data Calculation and Reporting
The system's software automatically logs the data from the CH4 sensor and the pressure/volume measurements to calculate the following: Cumulative CH4 Production: The total volume of methane produced over the entire test duration.
- Methane Production Rate: The rate at which CH4 is generated over time.
- Biomethane Potential (BMP): The final BMP value is calculated by subtracting the methane production of a blank flask (containing only the inoculum) from the total methane produced by the substrate + inoculum flask. This result is then typically normalized to the mass of Volatile Solids (VS) added to the substrate.
Fermentation is a metabolic process that occurs in the absence of oxygen (O2) where an organism converts carbohydrates (like sugars) into simpler compounds, such as acids, gases, or alcohol, and generates a small amount of energy (ATP). It's an anaerobic pathway often performed by microorganisms, such as bacteria and yeast, although it can also occur in animal muscle cells during intense exercise.
Micro-Oxymax Testing: By monitoring the production and consumption of specific gases within an enclosed sample flask, since fermentation is an anaerobic (non-oxygen requiring) process, the system primarily focuses on measuring the gases produced by the microorganisms. Fermentation studies require accurate measurements of gas exchanges to assess microbial metabolism by enabling real-time, continuous monitoring, which significantly improves the understanding and optimization of fermentation processes in fields such as biofuel research, food science, and pharmaceuticals. The Micro-Oxymax studies fermentation through a detailed process of gas analysis:
- Enclosed System: The fermentation sample (e.g., yeast in a sugar solution) is placed in a sealed flask, creating an isolated headspace.
- Gas Measurement: The system automatically and periodically samples the gas in this headspace. It's equipped with various gas sensors, including those for:
- Carbon Dioxide (CO2): A major product of alcoholic and some other types of fermentation.
- Hydrogen (H2): A product of certain microbial fermentations.
- Methane (CH4): Produced by methanogenic organisms in specific anaerobic environments.
- Anaerobic Conditions: Although the Micro-Oxymax is a respirometer, it's used for anaerobic studies by ensuring the initial environment is oxygen-free or by monitoring the O2 consumption to confirm the sample's transition to or maintenance of anaerobic conditions.
- Data Output: By accurately measuring the change in gas concentration over time and knowing the exact volume of the headspace, the system calculates and reports the rate of gas production (e.g., CO2 production rate) in real-time. This provides a direct measure of the microbial metabolic activity during the fermentation process.
This high sensitivity makes the Micro-Oxymax ideal for detailed, long-term studies of microbial metabolism in anaerobic environments, which is essential for understanding fermentation kinetics.
The physiological process when insects introduce respiratory gases (O2) to their interior and perform gas exchange, a process that is fundamentally different from that of mammals. Relying on a tracheal system—a highly efficient and direct network of tubes—to deliver oxygen directly to every cell in the body.
Micro-Oxymax Testing: Precisely measures an insect's metabolic rate and its characteristic patterns of gas exchange. Studying insect respiration is crucial for developing effective pest control strategies. Insights gained can drive innovations in biomimetic design. Environmental indicators that affect insect respiratory activity can help scientists assess ecological health and monitor the impacts of pollutants or climate change on biological systems.
Through the closed-loop measurement method, the Micro-Oxymax provides extremely accurate and highly resolved data on both O2 consumption and CO2 production.
- Chamber Isolation: The insect is placed inside a small, sealed, gas-tight flask (the "headspace").
- Gas Sampling: Periodically, a sample of the gas from the flask is pumped out. The closed-circuit design ensures the sample is isolated, thoroughly mixed, and circulated through the sensors before being returned to the flask.
- Sensor Measurement: The gas sample passes through highly sensitive gas sensors that measure the concentrations of O2 and CO2. The Micro-Oxymax is designed to compensate for changes in environmental pressure and temperature, ensuring measurement accuracy.
- Rate Calculation: By accurately measuring the change in gas concentration and the precise volume of the headspace, the Micro-Oxymax’s software calculates the rates of O2 consumption (VO2) and CO2 production (VCO2) over a given time interval.
- Respiratory Quotient (RQ): The instrument can then calculate the Respiratory Quotient (RQ=VCO2/VO2), which provides information about the type of fuel (e.g., carbohydrates, fats) the insect is metabolizing.
- Study of Insect Respiratory Patterns: The most important application of the Micro-Oxymax in insect respiration is the study of Discontinuous Gas Exchange Cycles (DGC). Insects often exhibit an intermittent breathing pattern while at rest, characterized by the release of CO2 in sudden bursts. The Micro-Oxymax's high sensitivity allows researchers to define the three phases of the DGC clearly:
- Closed Phase: The spiracles are closed, and the sensors register little to no CO2 release.
- Flutter Phase: The spiracles open and close rapidly, allowing for diffusive O2 uptake while CO2 remains largely buffered inside the insect. The CO2 signal remains low and flat.
- Open Phase: The spiracles open fully, releasing a sudden, rapid burst of accumulated CO2 (the signature of the DGC), which is accurately captured by the sensor as a sharp peak.
By continuously logging these high-resolution data points, the Micro-Oxymax enables scientists to investigate how factors such as temperature, hydration, and activity level impact an insect's metabolic rate and its breathing strategy.
It supports both aerobic and anaerobic studies, covering applications from biodegradability testing to large-scale bioremediation.
With intuitive software, expert support, and regulatory-ready data, it helps labs achieve reliable results while streamlining workflows.
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Key Features
Standards and Supported Gases
- ISO 14851
- ISO 14852: Plastics in Aqueous Medium
- ISO 14855
- ISO 15985: Digestion
- EN 13432: Plastics in Compost
- ASTM D5209: Plastics in Sewage Sludge
- ASTM D5210: Plastics in Sewage Sludge
- ASTM D5271
- ASTM D5511: Plastics under High Solids
- ASTM D5338: Plastics in Controlled Compost
- ASTM D5988: Plastics in Soil
- ASTM D6691: Plastic Materials in Marine Environment
- OECD 301B: Biodegradability of the material over a minimum of 28 days in a liquid environment
- OECD 301C
- OECD 301F
- High Sensitivity: 2x10-7 liter of gas per hour
- O2: 0-1%, 19-21%, 0-100%
- CO2: 0-1%, 0-3%, 0-10%, 0-100%
- CH4: 0-1%, 0-5%, 0-10%, 0-30%, 0-100%
- CO: 0-1%, 0-10%H2: 0-2000ppm
- H2S: 200ppm
- NO2: 150ppm
- N2O: Contact us for available ranges
- Multiple Chamber Sensing: 1 to 80 Chambers
- Fully automated operation
- Maximum Head Space Volume: 50mL to 10L m), H2 (0-2000 and 0-10,000ppm)
Physical Dimensions:
- Sample Pump and Sensors: 13” x 11.5” x 12” (33 x 29 x 30 cm)
- Controller: 17” x 17” x 7” (43 x 43 x 18 cm)
- CO2/CH4/H2S Sensor: 13” x 11.5” x 4” (33 x 29 x 19 cm)
- Paramagnetic O2 Sensor: 13” x 11.5” x 7.5” (33 x 29 x 19 cm)
- Expansion Interface: 13” x 11.5” x 7.5” (33 x 29 x 19 cm)
Weight:
- Sample Pump and Sensors: 20 lbs (9 kg)
- Expansion Interface: 15 lbs (6.8 kg)
- CO2/CH4/H2S Sensor: 6 lbs (2.7 kg)
- Paramagnetic O2 Sensor: 6 lbs (2.7 kg)
- Electrochemical O2 Sensor: 12 lbs (5.5 kg)
Frequently Asked Questions - FAQs
The Micro-Oxymax is an ultra-sensitive respirometer designed for precise measurement of gas exchange (O₂, CO₂, CH₄, etc.) in solid or liquid samples. It's modular and flexible. Use for both aerobic and anaerobic studies in bioremediation and biodegradation (home and industrial compost, landfill, marine water, soil, and wastewater). In addition to other respirometry application fields, such as biomethane potential (BMP), insect respiration, bioleaching, and fermentation.
Most ISO and ASTM standards call for running samples in triplicate (3 blanks + 3 controls + 3× number of samples). Some labs prefer quintuplicates for greater statistical accuracy (5 blanks + 5 controls + 5× number of samples). Our team can help you determine the size of your system based on your throughput requirements.
Available gas channels include CO₂, O₂, CH₄, CO, H₂, H₂S, NO, NO₂, and N₂O.
Yes, the Micro-Oxymax is fully modular. You can add more chambers (up to 80) and additional gas sensors at any time.
The system requires a PC (Windows-based) and calibration gas. We provide the exact gas specifications before installation so you can have everything ready.
The Micro-Oxymax offers CO₂ recovery detection as low as 0.03 mg per hour in closed-loop mode, with minimum gas exchange detection of ~0.2 µL per hour in specific configurations, and supports multiple programmable gas sensor options for flexible research applications.
Yes — there is a gas blending option so you can run your experiments under altered atmospheric conditions.
One of our application engineers will come on-site to install the system, configure the software, and train your team to ensure you are fully prepared to begin testing.
Test for all major aerobic and anaerobic biodegradation standards, including industrial and home compost, landfill, marine water, soil, and wastewater (e.g., ISO 14855, ASTM D5338, ISO 22403, ASTM D6691, EN 13432).
Yes, the Micro-Oxymax-C is a streamlined, open-loop version explicitly designed for compost standards — a cost-effective choice if your work is focused only on compost biodegradation.
Perform a simple calibration before each test. The process takes about ten minutes and ensures maximum accuracy.
While third-party certification is still required, the Micro-Oxymax provides the confidence you need before submitting formulations. By monitoring CO₂ recovery, you can often determine pass or fail trends early in R&D and avoid wasting time on non-promising tests.
Yes, the system comes with software that enables real-time data collection and management. Capabilities include exportable data, graphical views during experiments, etc. You can download any future software updates when they become available.
The programmable enclosure operates from 4 °C to 60 °C, covering everything from refrigerated soil and marine studies to thermophilic compost testing.
Yes. By tracking CO₂ recovery rates, researchers can often predict material degradation outcomes well before the full test duration, enabling faster go/no-go decisions in product development.
